What Is The Best Alternative for All Over Printing? Sublimation vs. Screen Printing


“Screen printing” is often employed as an umbrella term regarding printing graphics on t-shirts and other attire. However, screen printing is one unique method. Also, there are choices to consider if you’re looking for an all-over print. Here’s a comparison of screen printing and even another standard way known as sublimation printing.

All Over Sublimation Printing

  • The minimum order size for a custom sublimation printing job is 50 pieces.
  • No color limitations; use as much as you desire.
  • Print realistic images.
  • Ink never fades, cracks, or lotions.

Sublimation ink is a unique process that requires a custom sublimation printing system using special transfer paper and ink. Whereas inkjet employs a carrier sheet to transfer ink to the top’s peak, sublimation ink becomes part of the garment.

The procedure begins with your sublimation transfer paper, which can be coated in ink. When that transfer paper is pressed onto a garment, it gets warmed to a specific point, and the ink then transforms into gasoline. The heat serves two purposes in this process, first, to change the ink into a gas, and second to open the pores of the cloth you’re pressing on the ink into.

After heating, the sublimation printer will keep on pressing the transfer paper onto the garment. Pressure will then be released, along the garment will cool. This permits the sublimation ink to come back to its solid state while the garment’s pores shut, catching the ink within the garment’s plastic coating. It might not sound straightforward, but there are lots of advantages to sublimation printing.

By far, one of the most significant benefits of sublimation printing is that, when the process is completed correctly, the image you transfer will not fade or disappear. As long as the substrate (the garment itself) isn’t damaged, it’ll always look brand new.

One great benefit of sublimation printing is that the layout scaling adjusts in ratio to each shirt size. This helps to make a consistent appearance and placement across all shirt sizes.

Another benefit is that sublimation printing results in a too flat design, making for a smooth texture. It will be soft to the touch since the ink has secured together with the substrate and is not just sitting on top. Being that comfort is a primary consideration for consumers, this assists sublimation printing stick out.

With this process, you can even make full-color transfers, which is a significant advantage over traditional screen printing. You won’t need to go through additional steps of preparing a new screen for every color in your design.

Limitations of All Over Sublimation Printing   

The science of how sublimation printing works may only be used on 100{223b51f9e3d231e92de8cc3a01527c695d225798a0d23e673c62304a511cb233} cotton apparel or clothing with a special plastic coating. Another limitation to remember is that sublimation printing utilizes transparent inks. This means it works best on light or white substrates. Given that the same pair of screens is used for all top sizes in your sequence (if you don’t set individual orders for each shirt size), specific design positioning and proportions often change across dimensions.

All Over Screen Printing

  • The minimum order size for a screen printing project is 144 bits.
  • Highly durable designs with a conventional method.
  • Ideal for high quantity orders.

Alongside modern methods like electronic printing, some consider screen printing as “old school,” but this conventional way is still very much alive and well in the market –and for a good reason. Screen printing works for quite a few applications, but the most significant barrier is in the setup.

Screen printing utilizes actual screens to receive a design onto a garment. When a design is ready, each color of the invention is split into a screen is made for every corresponding color. That means, for a plan with six colors, six separate screens have to be made. The colors are then printed layer by layer, making for a significant time-consuming procedure.

Still, most of the work is in the first setup as it can take a significant period to look at the different screens. That is why most screen-printed layouts are limited to 6 colors but usually max out between 3 and 1, thus making screen printing ideal for simple designs. Of course, once the initial setup is finished, it’s simple to use screen printing to create shirts at a large volume.

The flexibility display printing offers just unmatched. You can use the screen printing method for almost any surface, so long as it’s flat. This also gives you plenty of flexibility in regards to cloth for your attire projects. Moreover, if you intend to print a Great Deal of the same layout, screen printing is going to be one of your cheapest choices. The more you print, the lower the price will be for every garment.

The process is also ideal for simpler designs that don’t use many colors or have many small details. This makes it an excellent pick for logos, names, and graphics but not an excellent selection for photography or other highly intricate designs. You can achieve gradients with screen printing, and the right technique will lead to crisp, sharp designs.

Additionally, screen printing results in exceptionally durable designs in contrast to warmth-pressed and digital methods. Since screen printing lays down thick layers of ink the material then absorbs, display printing may withstand direct sunlight and years of use.

Limitations of Screen Printing

The largest limitation of screen printing is the high production volume required to cancel the setup expenses. If you decide to print at low amounts, you will only end up paying a lot per outfit, and that’s why Affix Apparel Company includes a minimum order size of 144 pieces.

Another consideration is the time it takes to set up the displays, which may lengthen your purchase turnaround time. Screen printing projects may take longer to send compared to other printing methods will. This, compared with the limited level of detail and restricted colours, leads many clients to consider our other procedures of printing. We would be delighted to answer them and give you specific suggestions based on your project. Reach out to the Affix Apparel team by Contact Here


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